Effect of start/stop position distribution on residual stresses in the multi-pass welded 12Cr1MoV/P91 dissimilar pipe

详细信息    查看全文

• 作者：Yanping Zhao (1)
  Jianming Gong (1)
  Yanfei Wang (1)
  Gao Wei (2)
  
• 关键词：FE analysis ; dissimilar pipe ; residual stresses ; start/stop welding positions
• 刊名：International Journal of Steel Structures
• 出版年：2014
• 出版时间：September 2014
• 年：2014
• 卷：14
• 期：3
• 页码：539-546
• 全文大小：1,680 KB
• 参考文献：1. Banahan, B. D. (2008). 鈥淎pplication of secondary and residual stresses to the assessment of the structural integrity of nuclear power-generating plant.鈥? / Int. J. Press. Ves. Pip., 85 (3), pp. 191鈥?97. CrossRef
  2. Bulletin, T. B., Noronha, P. J., Chapman, J. R., and Wert, J. J. (1973). 鈥淩esidual stress measurement and analysis using ultrasonic techniques.鈥? / J. Test Eval. 1(3), pp. 209鈥?14. CrossRef
  3. Chang, K. H., Lee, C. H., Park, K. T., and Um, T. H. (2011). 鈥淓xperimental and numerical investigations on residual stresses in a multi-pass butt-welded high strength SM570-TMCP steel plate.鈥? / International Journal of Steel Structures, 11(3), pp. 315鈥?24. CrossRef
  4. Chang, K. H., Lee, C. H., Park, K. T., You, Y. J., Joo, B. C., and Jang, G. H. (2010) 鈥淎nalysis of residual stress in stainless steel pipe weld subject to mechanical axial tension loading.鈥? / International Journal of Steel Structures, 10(4), pp. 411鈥?18. CrossRef
  5. Dalaei, K., Karlsson, B., and Svensson, L. E. (2011). 鈥淪tability of shot peening induced residual stresses and their influence on fatigue lifetime.鈥? / Mat. Sci. Eng., A 528(3), pp. 1008鈥?015. CrossRef
  6. Deng, D. and Murakawa, H. (2006). 鈥淣umerical simulation of temperature field and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurements.鈥? / Comp. Mater. Sci., A 37, pp. 269鈥?77. CrossRef
  7. Deng, D. and Kiyoshima, S. (2010). 鈥淣umerical simulation of residual stresses induced by laser beam welding in a SUS316 stainless steel pipe with considering initial residual stress influences.鈥? / Nucl. Eng. Des., 240, pp. 688鈥?96. CrossRef
  8. Deng, D. and Kiyoshima, S. (2011). 鈥淔EM analysis of residual stress distribution near weld start/end location in thick plates.鈥? / Comp. Mater. Sci., 50 (8), pp. 2459鈥?469. CrossRef
  9. Dong, P. and Brust, F. W. (2000). 鈥淲elding residual stresses and effects on fracture in pressure vessel and piping components: a millennium and review and beyond.鈥? / ASME J. Pressure Vessel. Technol., 122 (3), pp. 329鈥?38. CrossRef
  10. Dong, P. (2001). 鈥淩esidual stress analyses of a multi-pass girth weld: 3-D special shell verse axisymmetric models.鈥? / ASME J. Pressure Vessel. Technol., 123 (2), pp. 207鈥?13. CrossRef
  11. Fanous, I. F., Younan M. Y., and Wifi A. S. (2002). 鈥?D finite element modeling of the welding process using element birth and element movement techniques.鈥? / Press. Vess. Piping Div. PVP, 442, pp. 165鈥?72.
  12. Fricke, S., Keim, E., and Schmidt, J. (2006). 鈥淣umerical weld modeling a method for calculating weld-induced residual stress.鈥? / Nucl. Eng. Des., 206, pp. 139鈥?50. CrossRef
  13. Goldak, J., Bibby, M., Moore, J., House, J. R., and Patel, B. (1986). 鈥淐omputer modeling of heat flow in welds.鈥? / Metall. Mater. Trans., B 17, pp. 587鈥?00. CrossRef
  14. Karlsson, C. T. and Josefson, B. L. (1990). 鈥淭hreedimensional finite element analysis of temperatures and stresses in a single-pass butt-welded pipe.鈥? / Trans. ASME, J. Pressure Vessel Technol., 112, pp. 76鈥?4. CrossRef
  15. Lindgren, L. E. (2001). 鈥淔inite element modeling and simulation of welding. Part I: Increased complexity.鈥? / J. Therm. Stress, 24, pp. 141鈥?92. CrossRef
  16. Pan, J. Z. (2000). / Application manual for pressure vessel materials of carbon and low-alloy steel. Chemical Industry Press, Beijing, pp. 356鈥?62.
  17. Lu, H. M., Chen, Y. Y., and Zhu, S. D. (1995). / Handbook of mechanical engineering material data. China Machine Press, Beijing, pp. 156鈥?62.
  18. Um, D. S. and Yoo, K. Y. (1997). 鈥淭he experimental studies on residual stresses due to circumferential welds in thin steel cylinder.鈥? / J. Korean Weld. Soc., 15, pp. 149鈥?56.
  19. Venkitakrishnan, P. V., Philip, J., and Krishnamurthy, R. (2007). 鈥淎n assessment of stresses in thin walled welded tubes through hole drilling and sectioning methods.鈥? / J. Mater. Process. Tech., 185 (1鈥?), pp. 228鈥?32. CrossRef
  
• 作者单位：Yanping Zhao (1)
  Jianming Gong (1)
  Yanfei Wang (1)
  Gao Wei (2)
  
  1. College of Mechanical and Power Engineering, Nanjing Tech University, 211816, Nanjing, Jiangsu, China
  2. BASF Company Limited (BASF-YPC), 210048, Nanjing, Jiangsu, China
  
• ISSN：2093-6311

文摘

Welding residual stresses between 12Cr1MoV and P91 steel pipes were analyzed by experiment and finite element method (FEM). Both measured hoop and axial stresses are in general agree with the simulation results. Meanwhile, to examine the effect of start/stop welding position on residual stresses, a simulation model whose welding passes all started at the same location during multi-pass welding was compared with a model whose start/stop positions were uniformly distributed along circumferential direction of the dissimilar pipe. The results show that higher residual stresses occurred near the superimposed start/stop position than the steady region when calculated by the model whose welding passes all started at the same location. Whereas, start/stop welding positions which are distributed uniformly along the circumferential direction of the pipe can significantly relieve this effect, correspondingly leading to a more uniform residual stress distribution around the multi-pass welded dissimilar pipe.