Improved Electromagnetic Shielding Performance of Lightweight Compression Molded Polypyrrole/Ferrite Composite Sheets

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• 作者：Swati Varshney ; S. K. Dhawan
• 关键词：Polypyrrole ; composite ; shielding ; compression molding
• 刊名：Journal of Electronic Materials
• 出版年：2017
• 出版时间：March 2017
• 年：2017
• 卷：46
• 期：3
• 页码：1811-1820
• 全文大小：
• 刊物类别：Chemistry and Materials Science
• 刊物主题：Optical and Electronic Materials; Characterization and Evaluation of Materials; Electronics and Microelectronics, Instrumentation; Solid State Physics;
• 出版者：Springer US
• ISSN：1543-186X
• 卷排序：46

文摘

An attempt has been made to design lightweight polypyrrole/carbon fibers and polypyrrole/carbon fibers/ferrofluid (Fe₃O₄ particles) composite sheets using novolac resin via compression molding for electromagnetic shielding applications. The optimized formulation has been achieved to get an excellent combination of thermal, mechanical, and electrical properties of the composite sheet. Structural and morphological studies were carried out by x-ray diffraction, Fourier transform infrared spectroscopy and scanning electron microscopy. Polypyrrole/carbon fibers composite sheets shows maximum flexural strength and a flexural modulus of 62.4 ± 1 MPa and 0.60 ± 0.02 GPa, respectively, with total shielding effectiveness of 22.8 dB in the Ku-band (12.4–18 GHz) but when ferrofluid is added to the polypyrrole/carbon fibers composite system, flexural strength increases to 92.3 ± 1 MPa and the same trend has been observed for flexural modulus with a value of 0.65 ± 0.04 GPa. This multiphase lightweight polypyrrole composite sheet having 34 vol.% of carbon fibers and 4 vol.% of Fe₃O₄ nanoparticles offers total shielding effectiveness of 31.9 dB (>99.99% attenuation) in the Ku-band (12.4–18 GHz) frequency range with a thickness of ∼1.25 mm. This is accredited to high dielectric losses and magnetic losses in conducting composite sheets. The observed results suggest that lightweight compression molded polypyrrole composite sheets could be a potential commercial alternative for electromagnetic shielding applications.