A precision generating grinding method for face gear using CBN wheel

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• 作者：Yanzhong Wang ; Zhou Lan ; Liangwei Hou…
• 关键词：CBN wheel ; Face gear ; Generating grinding ; Error analysis ; Five ; axis grinding machine
• 刊名：The International Journal of Advanced Manufacturing Technology
• 出版年：2015
• 出版时间：August 2015
• 年：2015
• 卷：79
• 期：9-12
• 页码：1839-1848
• 全文大小：2,005 KB
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• 作者单位：Yanzhong Wang (1)
  Zhou Lan (1)
  Liangwei Hou (1)
  Hongpu Zhao (1)
  Yang Zhong (1)
  
  1. School of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China
  
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering
  Production and Logistics
  Mechanical Engineering
  Computer-Aided Engineering and Design
  
• 出版者：Springer London
• ISSN：1433-3015

文摘

In order to improve the machining accuracy and production efficiency of face gear, a generating grinding method for face gear using cubic boron nitride (CBN) wheel is studied in this paper. The mathematical model of the CBN wheel profile is derived based on face gear grinding principle and theory of gearing. Taking the demands of machine motion during face gear grinding into account, a five-axis face gear grinding machine is developed. Then, the mathematical model of the ground face gear and the grinding method are proposed based on the structure of the machine. For reducing the face gear tooth profile errors induced by installation errors, an error analysis model of face gear grinding is established; the effects of installation errors on tooth profile errors are analyzed. The CBN wheel was manufactured, and the grinding experiments were performed on the self-developed grinding machine. The processing parameters of face gear grinding were amended according to the tooth flank measurement results obtained from coordinate measuring machine. The ground tooth profile deviation was reduced significantly after processing parameters amendment. Experiment results demonstrate that the generating grinding method is an effective approach to achieve the precision grinding of face gear.