新型链式废烟提升输送装置的研制
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摘要
为解决ZJ116型卷接机组废烟提升输送装置输送带易磨损、维护保养周期短等问题,研制了一种新型废烟提升输送装置。该装置采用链条传送方式将通道底部的废烟提升输送到装置顶部,解决了输送带易磨损、易跑偏等缺陷;设计了一种快拆装置,便于链条和链轮拆卸更换;驱动电机位置下移,提高设备安全性能。以青岛卷烟厂生产的"泰山"牌卷烟为对象进行测试,结果表明:改进后废烟提升输送装置的维保次数减少8次/年,维保时间减少4.2 h/次,全年总维保时间减少33.6 h。该方法可为提高卷接机组运行效率提供技术支持。
As a solution to the frequent replacement of the conveying belt in waste cigarette elevator in ZJ116 cigarette maker, a chain type waste cigarette elevator was developed to elevate the waste cigarettes from the bottom of the passage to the top of the conveying device. A means for facilitating the removal of chain and sprocket wheel was designed. The driving motor was removed to a lower position in order to improve machine safety. The cigarettes of brand"Taishan"were tested in Qingdao Cigarette Factory, the results showed that the maintenance frequency of the new elevator decreased by 8 times/year, the maintenance duration reduced by 4.2 hours, and the total maintenance time in a year reduced by 33.6 hours. This method provides a technical support for promoting the efficiency of cigarette makers.
As a solution to the frequent replacement of the conveying belt in waste cigarette elevator in ZJ116 cigarette maker, a chain type waste cigarette elevator was developed to elevate the waste cigarettes from the bottom of the passage to the top of the conveying device. A means for facilitating the removal of chain and sprocket wheel was designed. The driving motor was removed to a lower position in order to improve machine safety. The cigarettes of brand"Taishan"were tested in Qingdao Cigarette Factory, the results showed that the maintenance frequency of the new elevator decreased by 8 times/year, the maintenance duration reduced by 4.2 hours, and the total maintenance time in a year reduced by 33.6 hours. This method provides a technical support for promoting the efficiency of cigarette makers.
引文
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[2]潘恒乐.ZJ116型卷接机梗丝在线自动取样装置设计[J].机械工程师,2016(2):177-178.PAN Hengle.Design of online automatic stem sampling device for ZJ116 cigarette maker[J].Mechanical Engineer,2016(2):177-178.
[3]陶韶华.ZJ116型卷接机组水松纸纠偏装置的改进[J].机械工程师,2015(1):237-238.TAO Shaohua.Improvement of tipping paper rectifying device in ZJ116 cigarette maker[J].Mechanical Engineer,2015(1):237-238.
[4]李晓峰,张军平,张胜利,等.B1包装机组废烟剔除输送电控系统的改进[J].烟草科技,2011(4):27-28,32.LI Xiaofeng,ZHANG Junping,ZHANG Shengli,et al.Improvement of electric control system for defective cigarette rejecting and conveying in B1 packing line[J].Tobacco Science&Technology,2011(4):27-28,32.
[5]王伟宁,李林平.皮带运输机故障检测系统的研究和应用[J].中国矿业,2008,17(9):61-63.WANG Weining,LI Linping.A studying and application about trouble detecting system of conveyer belt[J].China Mining Magazine,2008,17(9):61-63.
[6]易云文.连续运输机皮带故障产生机理及对策[D].武汉:武汉科技大学,2011:1-69.YI Yunwen.Continuous conveyor belt failure mechanism and countermeasures[D].Wuhan:Wuhan University of Science and Technology,2011:1-69.
[7]冀亚伟.皮带运输机跑偏装置设计改进[J].机械研究与应用,2018,31(5):187-188,191.JI Yawei.Improvement of deviation rectifying device for belt conveyor[J].Mechanical Research&Application,2018,31(5):187-188,191.
[8]Tiemann C,Steffens C,Wedowski S,et al.Belt versus chain:study on the CO2saving potential of the timing drive[J].MTZ Worldwide,2009,70(5):30-35.
[9]邢承斌.皮带机跑偏原因分析及对策[J].机械研究与应用,2011,24(5):151-153.XING Chengbin.Analysis and countermeasures on deviation for belt conveyer[J].Mechanical Research&Application,2011,24(5):151-153.
[10]郑其明.皮带传动问题的探讨[J].青海师专学报(教育科学),2003,23(6):60-62.ZHENG Qiming.Researching the question of belt transmission in teaching[J].Journal of Qinghai Junior Teachers’College(Education Science),2003,23(6):60-62.
[11]张启军.链条零件材质的选用及其热处理方式特点[J].现代零部件,2004(6):66-67.ZHANG Qijun.Selection and thermal processing characteristics of chain parts[J].Modern Components,2004(6):66-67.
[12]濮良贵,纪名刚.机械设计[M].7版.北京:高等教育出版社,2001.PU Lianggui,JI Minggang.Machine design[M].7th ed.Beijing:Higher Education Press,2001.