金属型铸造模具涂料研究进展
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摘要
金属型铸造涂料是提高模具使用寿命和改善铸件缺陷的关键因素之一,在金属成型过程中起着重要的作用,具有广阔的应用前景。本文介绍了金属型涂料的作用,综述了金属型涂料原材料的组成和性能,涂料悬浮性、耐磨性和脱模性能的影响因素以及金属型涂料的制备工艺,并对金属型涂料的发展进行了展望。
Metal mold casting coating is one of key factors to improve the service life of mould and improve the defects of castings. It plays an important role in the process of metal forming and has a broad application prospect. The function of metal mould casting was introduced. The composition and properties of raw materials of the metal mold casting coatings, the influence factors of coating suspension, wear resistance and demoulding performance, and the preparation process of the metal mould coatings were summarized. The development of metal mould coating was also prospected.
Metal mold casting coating is one of key factors to improve the service life of mould and improve the defects of castings. It plays an important role in the process of metal forming and has a broad application prospect. The function of metal mould casting was introduced. The composition and properties of raw materials of the metal mold casting coatings, the influence factors of coating suspension, wear resistance and demoulding performance, and the preparation process of the metal mould coatings were summarized. The development of metal mould coating was also prospected.
引文
[1]李忠齐,邢甲第,张志鹏.铜及铜合金在接触网零件中的应用[J].铁道技术监督,2002(6):26-27.
[2]Holzwarth U,Stamm H.The precipitation behaviour of ITER-grade Cu-Cr-Zr alloy after simulating the thermal cycle of hot isostatic pressing[J].Journal of Nuclear Materials,2000,279(1):31-45.
[3]张亮.镁合金金属型涂料的研究[D].上海:上海交通大学,2010.
[4]Joshi V,Srivastava A,Shivpuri R.Intermetallic formation and its relation to interface mass loss and tribology in die casting dies[J].Wear,2004,256(11):1232-1235.
[5]Klobc姚ar D,Kosec L,Kosec B,et al.Thermo fatigue cracking of die casting dies[J].Engineering Failure Analysis,2010,49(1):43-53.
[6]时晓蕾.铝合金活塞浇铸模寿命影响因素的分析与研究[D].合肥:合肥工业大学,2010.
[7]张密兰.合金熔体对金属模具的热-力作用行为研究[D].北京:北京交通大学,2009.
[8]姚淑卿.钢铁材料挤压铸造专用涂料研究[D].北京:北京交通大学,2010.
[9]全国铸造学会圣泉集团公司组.铸造涂料及应用[M].北京:机械工业出版社,2012.
[10]刘玉满,刘翔.消失模铸造涂料理论的发展、创新和应用[C]//中国铸造科工贸联谊会.2010消失模铸造论文集.郑州:中国铸造科工贸联谊活动筹备处,2010.
[11]梁峰,薛正良,赵雷,等.六方氮化硼复合氧化铝耐火材料的性能研究[J].耐火材料,2014(6):401-405.
[12]Zagorka A P,Ljubi觢a A,Vladan M,et al.Refractory coating based on cordierite for application in new evaporate pattern casting process[J].Ceramics International,2011,37(1):99-104.
[13]朱志凌.中国当代铸造涂料技术史[D].合肥:中国科学技术大学,2004.
[14]郭普生,翟良芳,尚文,等.硅酸盐无机胶粘剂的研究进展[J].粘接,2012(4):79-83.
[15]Izdebska-Szanda I,Balinski A.New generation of ecological silicate binders[J].Procedia Engineering,2011,10(1):887-893.
[16]吕小艳,黄晋,张有寿,等.助剂对水基铸造涂料悬浮率和粘度的影响[J].热加工工艺,2009,38(5):60-64.
[17]Karimian M,Ourdjini A,Idris M H,et al.Effect of pattern coating thickness on characteristics of lost foam Al-Si-Cu alloy casting[J].Transactions of Nonferrous Metals Society of China,2012,22(9):2092-2097.
[18]郭广思,于海峰,董晨阳.六偏磷酸钠对镁合金金属型涂料性能的影响[J].特种铸造及有色合金,2014,34(3):240-242.
[19]覃彦龙,张励忠,胡瑞生,等.涂料在半固态钢挤压成形中的应用[J].铸造,2007,56(9):927-929.
[20]李勉,刘建睿,黄卫东.金属型表面莫来石-玻璃复合涂层的制备[J].特种铸造及有色合金,2014,34(5):521-525.
[21]邹海峰,万里,向立,等.铝合金压铸用粉状脱模剂的开发与应用[J].特种铸造及有色合金,2007,27(11):850-852.
[22]丁建云,李磊.铝镁合金压铸涂料的研制[J].特种铸造及有色合金,2013,33(12):1140-1142.
[23]赵占西,周洪,邢西哲.影响铸造涂料工艺性能的因素分析[J].河海大学常州分校学报,2000(3):7-12.
[24]郭广思,贾伟涛.制备工艺对消失模涂料性能的影响[J].特种铸造及有色合金,2011,31(8):744-746.
[25]徐庆柏,刘兰俊.铸造涂料的选择与使用[J].铸造工程,2004,28(2):4-7.
[26]王正萃.铝合金水基压铸涂料的研究[D].武汉:华中科技大学,2012.
[27]王念康,靳玉春,侯华,等.离心铸造涂料的研究与展望[J].热加工工艺,2014,40(9):9-11.
[2]Holzwarth U,Stamm H.The precipitation behaviour of ITER-grade Cu-Cr-Zr alloy after simulating the thermal cycle of hot isostatic pressing[J].Journal of Nuclear Materials,2000,279(1):31-45.
[3]张亮.镁合金金属型涂料的研究[D].上海:上海交通大学,2010.
[4]Joshi V,Srivastava A,Shivpuri R.Intermetallic formation and its relation to interface mass loss and tribology in die casting dies[J].Wear,2004,256(11):1232-1235.
[5]Klobc姚ar D,Kosec L,Kosec B,et al.Thermo fatigue cracking of die casting dies[J].Engineering Failure Analysis,2010,49(1):43-53.
[6]时晓蕾.铝合金活塞浇铸模寿命影响因素的分析与研究[D].合肥:合肥工业大学,2010.
[7]张密兰.合金熔体对金属模具的热-力作用行为研究[D].北京:北京交通大学,2009.
[8]姚淑卿.钢铁材料挤压铸造专用涂料研究[D].北京:北京交通大学,2010.
[9]全国铸造学会圣泉集团公司组.铸造涂料及应用[M].北京:机械工业出版社,2012.
[10]刘玉满,刘翔.消失模铸造涂料理论的发展、创新和应用[C]//中国铸造科工贸联谊会.2010消失模铸造论文集.郑州:中国铸造科工贸联谊活动筹备处,2010.
[11]梁峰,薛正良,赵雷,等.六方氮化硼复合氧化铝耐火材料的性能研究[J].耐火材料,2014(6):401-405.
[12]Zagorka A P,Ljubi觢a A,Vladan M,et al.Refractory coating based on cordierite for application in new evaporate pattern casting process[J].Ceramics International,2011,37(1):99-104.
[13]朱志凌.中国当代铸造涂料技术史[D].合肥:中国科学技术大学,2004.
[14]郭普生,翟良芳,尚文,等.硅酸盐无机胶粘剂的研究进展[J].粘接,2012(4):79-83.
[15]Izdebska-Szanda I,Balinski A.New generation of ecological silicate binders[J].Procedia Engineering,2011,10(1):887-893.
[16]吕小艳,黄晋,张有寿,等.助剂对水基铸造涂料悬浮率和粘度的影响[J].热加工工艺,2009,38(5):60-64.
[17]Karimian M,Ourdjini A,Idris M H,et al.Effect of pattern coating thickness on characteristics of lost foam Al-Si-Cu alloy casting[J].Transactions of Nonferrous Metals Society of China,2012,22(9):2092-2097.
[18]郭广思,于海峰,董晨阳.六偏磷酸钠对镁合金金属型涂料性能的影响[J].特种铸造及有色合金,2014,34(3):240-242.
[19]覃彦龙,张励忠,胡瑞生,等.涂料在半固态钢挤压成形中的应用[J].铸造,2007,56(9):927-929.
[20]李勉,刘建睿,黄卫东.金属型表面莫来石-玻璃复合涂层的制备[J].特种铸造及有色合金,2014,34(5):521-525.
[21]邹海峰,万里,向立,等.铝合金压铸用粉状脱模剂的开发与应用[J].特种铸造及有色合金,2007,27(11):850-852.
[22]丁建云,李磊.铝镁合金压铸涂料的研制[J].特种铸造及有色合金,2013,33(12):1140-1142.
[23]赵占西,周洪,邢西哲.影响铸造涂料工艺性能的因素分析[J].河海大学常州分校学报,2000(3):7-12.
[24]郭广思,贾伟涛.制备工艺对消失模涂料性能的影响[J].特种铸造及有色合金,2011,31(8):744-746.
[25]徐庆柏,刘兰俊.铸造涂料的选择与使用[J].铸造工程,2004,28(2):4-7.
[26]王正萃.铝合金水基压铸涂料的研究[D].武汉:华中科技大学,2012.
[27]王念康,靳玉春,侯华,等.离心铸造涂料的研究与展望[J].热加工工艺,2014,40(9):9-11.