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基于SMA的具有抓取功能的软体机器人力转换机制及机械臂刚度的研究
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摘要
本文主要研究嵌入式形状记忆合金驱动器的技术方法。提出了两种不同类型的软体机器人方案:一个内嵌SMA丝、具有抓取复杂物体功能的机器人夹爪和一个内嵌SMA弹簧的类似章鱼触手的机器人手臂。机器人夹爪能够模拟人类手指的动作,它的设计初衷是研究手指在抓取物体时发生的力的转换和分配机制。章鱼机器人手臂能够模拟章鱼触手的弯曲动作,它的设计目的是分析手臂在自然状态下或抓取物体时的刚度。机器人手指和手臂是由硅弹性体铸模制成。将SMA驱动器通过螺钉固定在圆柱模具的合适位置,并在室温下对模具进行硅弹性体浇铸,当硅弹性体凝固后铸件会变得柔软,可以作为人工肌肉使用。值得注意的是,SMA驱动器应当对称嵌入硅弹性体手指中,从而平衡软体机器人夹爪在抓取物体时传递的力。
     另一方面,根据活章鱼的流体静力学特性及其触手上纵向和横向的肌肉分布,我们将SMA驱动器线性地嵌入章鱼机器人手臂中。利用直流电源对上述两种软体机器人进行测试。试验结果表明软体机器人夹爪能够抓取并提起各种复杂形状的物体,并且随着SMA驱动器上电压和电流的增大软体机器人夹爪上的抓取力也不断增大,主要原因是SMA驱动器的驱动力与驱动器两端的电压呈线性增大关系;内嵌两种不同形式的SMA驱动器的章鱼机器人手臂的变形量很小,主要原因是SMA驱动器在给定的电压下很快达到临界点且在该临界点只能提供非常小的驱动力。试验结果同样也显示出嵌入式和未嵌入式SMA驱动器之间的细微差别,其中的原因可能是宿体介质中的应力变化。
     在上述通电加热试验中,我们观察得到SMA弹簧相较于SMA丝能够使章鱼机器人手臂产生更好的变形。因此,为了进一步研究SMA丝的变形特性,设计另一个试验:去除SMA丝两端的供电电压,将SMA丝连接至一个驱动器。该驱动器能够将电压转换为力矩并传递给SMA丝,毫无疑问,该试验能够使内嵌SMA丝的章鱼机器人手臂产生很好地弯曲变形。然而,之所以选择SMA丝而不是选择SMA弹簧或者铜线、钢丝等其他试验材料是因为SMA丝具有较高的抗拉强度、柔韧性和弹性。根据章鱼机器人手臂的弯曲变形推算出该手臂的弹性模量(杨氏模量)较小,因此机器人手臂的刚度较小,这也可能表明了一个活的章鱼触手的刚度也很小。综上所述,两种由有机硅弹性体材料制成的软体机器人不仅具有良好的化学稳定性,而且便于操作,对环境没有污染。正因为如此,这种材料也正被医院广泛使用。
The technical approach of embedded shape memory alloy actuators (ESMAA) is presented herein. Two forms of shape memory alloy (SMA) actuators, that is, SMA wire and SMA spring were embedded in two different soft robots, namely:(1) a robot gripper for picking complex objects and (2) an octopus robot arm. They were designed to analyze the force distribution mechanism on the gripping fingers as well as the stiffness on the octopus arm. The robot gripper is capable of displaying humanoid actions and was designed basically to investigate the force transfer occurring on the fingers cast in form of rods. The second design is an octopus robot-arm used in analyzing the stiffness of an octopus on the arms when relaxed in its natural habitat or when gripping objects. The rods cast as human fingers and octopus arms were made from silicon elastomers using molds. The casting was done at room temperature and allowed to harden after which they became flexible and soft. They were thereafter, embedded with SMA actuators as artificial muscles. On the soft robot gripper fingers, the insertion of SMA actuators was done symmetrically to create the equilibrium needed to balance the force transfer that occurs during actuation for effective gripping.
     On the other hand, the SMA actuator was inserted linearly in the octopus robot arm in line with the hydrostatic nature of the octopus and the longitudinal and transverse oblique muscle-array of the arms which aids muscular elongation and contraction. In testing the designs, the DC motor with a voltage gauge, was connected to make for duty ratio adjustment of the current and displayed controllable actuations. The soft robot gripper gripped and lifted all kinds of objects with complex shapes. Tests showed that the gripping force on the soft robot fingers increased with a corresponding increase in current and voltage. Investigations also revealed a slight difference between the embedded and unembedded SMA actuators, probably due to variations in interface stress in the host medium. Similarly, comparative observations from the robot gripper showed that the two forms of SMA actuators on the designed octopus arms displayed deformations short of what is required of an octopus arm. This is because the gripper, the arm with embedded spring, and the arm with embedded wire produced very low actuation and return force, and were quick to reach rupture points at a given voltage.
     Nonetheless, it was observed that the SMA springs gave better deformations than the SMA wires in all the scenarios tested. Thus, in order to go on with the search for further solution, the voltage supply to the SMA wire was withdrawn and the wire connected to a driver. The driver then received the voltage and transmitted it to the SMA wire in form of torque. This, no doubt, produced excellent deformations semblance to an octopus arm. However, the SMA wire was chosen in preference for SMA springs or other tested materials because of its high tensile strength, elasticity, flexibility and ability to bend around obstacles when compared to SMA springs, steel wires, copper wires or ordinary rope. The modulus of elasticity deduced from the robot arms gave small values of Young's moduli, an indication that the stiffness on the robot arms are small. This may also be used to suggest that the stiffness on the arm of a live octopus is small. The two kinds of structures designed herein are simple to manipulate, with no negative impact on the environment. The silicone elastomer used as flesh, are chemically-inert and are now being used as medical grade materials in hospitals.
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