混凝土泵车调试装备的研究
|
摘要
混凝土泵车是一种用于混凝土连续浇筑施工的现代化工程机械。泵车在调试环节能耗大,成本高,污染严重。为了降低调试成本,对调试装备系统研究就显得尤为迫切了。国内对这一方面的研究还未涉及。因此,对混凝土泵车调试装备研究具有很大的实际意义。
开发调试装备需要解决多方面的技术问题,要求结构布置空间小,分布合理,体积小,重量轻,移动方便。
论文通过对混凝土泵车的结构、原理分析,研究了混凝土泵车的调试方法及原理分析,提出了用电机替代柴油机进行泵车调试方案,分析了电力调试装备的结构和各部件功能。根据泵车调试排量要求,结合电机选型所需要考虑的问题进行了主电机的选型；对调试装备系统进行了参数匹配计算以及转向器、液压泵等主要元件选型；给出了样机的试验方法和步骤,对柴油机驱动和电力驱动调试系统成本实验比较,说明电力驱动调试系统能耗远低于柴油驱动调试系统。论文的研究对调试装备的开发具有一定的借鉴作用。
Truck-mounted concrete pump is construction machinery mainly used for the occasion of continuous pumping concrete works. And the concrete pump will consume a mass of energy and cost a lot in the stage of testing. so it is the time to make the study of the relevant theory and the equipment. It is almost a blank in the testing equipment's manufacture and its theoretical research in home. So the study of testing equipment is of actual significance.
The development of testing equipment involves many aspects of technology. A scientific structure configuration design will make the testing equipment compact and handling convenient.Besides the problem of the testing equipment's size and weight is concerned, it needs to be moved conveniently.
The author studied testing method and principle, putting forward a new scheme of utilizing the electric power to test the pump instead of diesel power, analyzed and chose its control measures. The electromotor was selected according to the structure and function of the component parts and general consideration problem of electromotor's lectotype, parameters'matching calculation was done, redirector and pump were all chose for testing system; the author analyzed the testing equipment's work principle, procedure and performance of test, and also analyzed the efficiency cost of the testing equipment. The study also will be a good guidance for researching and developing the same kind of testing equipment.
开发调试装备需要解决多方面的技术问题,要求结构布置空间小,分布合理,体积小,重量轻,移动方便。
论文通过对混凝土泵车的结构、原理分析,研究了混凝土泵车的调试方法及原理分析,提出了用电机替代柴油机进行泵车调试方案,分析了电力调试装备的结构和各部件功能。根据泵车调试排量要求,结合电机选型所需要考虑的问题进行了主电机的选型；对调试装备系统进行了参数匹配计算以及转向器、液压泵等主要元件选型；给出了样机的试验方法和步骤,对柴油机驱动和电力驱动调试系统成本实验比较,说明电力驱动调试系统能耗远低于柴油驱动调试系统。论文的研究对调试装备的开发具有一定的借鉴作用。
Truck-mounted concrete pump is construction machinery mainly used for the occasion of continuous pumping concrete works. And the concrete pump will consume a mass of energy and cost a lot in the stage of testing. so it is the time to make the study of the relevant theory and the equipment. It is almost a blank in the testing equipment's manufacture and its theoretical research in home. So the study of testing equipment is of actual significance.
The development of testing equipment involves many aspects of technology. A scientific structure configuration design will make the testing equipment compact and handling convenient.Besides the problem of the testing equipment's size and weight is concerned, it needs to be moved conveniently.
The author studied testing method and principle, putting forward a new scheme of utilizing the electric power to test the pump instead of diesel power, analyzed and chose its control measures. The electromotor was selected according to the structure and function of the component parts and general consideration problem of electromotor's lectotype, parameters'matching calculation was done, redirector and pump were all chose for testing system; the author analyzed the testing equipment's work principle, procedure and performance of test, and also analyzed the efficiency cost of the testing equipment. The study also will be a good guidance for researching and developing the same kind of testing equipment.
引文
[1]成大先.机械设计手册-机械传动[M].北京：化学工业出版社,2010
[2]成大先.机械设计手册(第四册)[M].北京：化学工业出版社,2010
[3]徐贤良,王传礼.液压传动[M].北京：国防工业出版社,2006,252-258
[4]张平格.液压传动与控制[M].北京：冶金工业出版社,2006,18-35
[5]易小刚,李孟仁主编.混凝土输送泵基础教程[M].三一重工股份有限公司,1998：3-4.
[6]焦生杰等.工程机械机电液一体化[M].北京：人民交通出版社,2000：2-3
[7]王占林.近代液压控制[M].北京：机械工业出版社,1997
[8]陈宜通编著.混凝土机械[M].中国建材工业出版社,2002.
[9]陆明等.内燃机动力特性的一个新评价指标[J].柴油机,1999.
[10]行走机械液压元件样本[M].Bosch Rexroth公司,2007
[11]李福义.液压技术与液压伺服系统[M].哈尔滨：哈尔滨工程大学出版社,1992
[12]路甬祥.液压气动技术手册[M].北京：机械工业出版社,2002
[13]杜明义.论泵送混凝土的要求[J].吉林水电,2005,2：44-46.
[14]黄大能.新拌硷的结构和流变特征[M].北京：中国建筑工业出版社,1980.
[15]洪雷.混凝土性能及新型混凝上技术[M].大连：大连理工大学出版社,2005.
[16]孙道胜,翟红侠,廖绍峰.有压管道输送混凝土的流变学分析[J].合肥工业大学学报(自然科学版)1997,6：104-107.
[17]自木,子荫.混凝土机械发展现状及前景展望[[J].建筑机械,2003,8：3-4.
[18]赵志,赵帆.混凝土泵送施工技术[M].北京：中国建筑工业出版社,1998.
[19]张国忠.现代混凝土泵车及施工应用技术[M].北京：中国建材工业出版社,2004.
[20]张启君,张忠海,等.对混凝土泵现状与市场需求及关键技术的探讨[J].建设机械与竹理,2003 4：37-39.
[21]吴学松.国内混凝土泵车发展概况[J].建筑机械化,2004,3：9-10.
[22]王予斌,尹伟茜.国内混凝土泵现状及其使用经济分析[J].吉林水利,2003,3：36-37.
[23]周迎春.泵车发展趋势浅谈[[J].建设机械技术与管理,2000,6：14-15.
[24]颜皓.混凝上泵车发展概况与选型[J].建筑机械,1999,3.
[25]王孝敬.浅谈国产分配阀的几种形式[[J].建设机械,1998,11.
[26]S.Morinage. Pumpability of concrete and pumping pressure in pipelines. Fresh Concrete:Important Properties and Their Measurement, Proceedings of a RILEM Seminar, Leeds,1973,7:1-39.
[27]Chong Hu, Francois de Larrard. Rheology of Fresh High performance concrete[J].Cement and Concrete Research,1996,26(2).
[28]李国柱,陈伟,王军华.混凝上可泵性实验方法和评价指标[J]施工技术,2004,33(4)：41-43.
[29]万贤祀,蒋冬青,万系杰.混凝土输送泵车液压系统设计研究[J].液压与气动,2006,2：1-2.
[30]魏吉科,易明.混凝—土泵出口压力的理论探讨与分析[J].建筑机械,2000,11：37-39.
[31]姚倩.混凝上泵送压力及其确定[J].建筑机械,1994,9：29-35.
[32]Weber R. The transport of concrete by pipeline. Cement and Concrete AssociationTranslation,1968,(129).
[33]Robert. Pumping Concrete:Techniques and Applications[M].Third Edition. Elmhurst:Crepas and Associates,1997.
[34]Roger D, Phillip B. Tests to Establish Concetet PumpabilityJ] Journal A.C.I, 1955, S.
[35]C.Ferraris, F.deLarrard, N.Martys. Fresh Concerete Rheology:Recent Developments.Materials Science of Concrete VI,2001:215-241.
[36]Sofiane Amziane. Seting time determination of cementitious materials based on measurement of the hydraulic pressure variations[J].Cement and Concrete Research,2006,(36):295-304.
[37]Fane R. Air Change in Hydraulic Concrete Due to Pumping. The Graduate School of The University of Wyoming,2002,12.
[38]Ferraris F, Gaidis J.Connection Between the Rheology of Concrete and Rheology of CementPaste, ACI Materials Journal,1992,89(4):388-393.
[39]A.C.I Committee 304, Proposed Report:Placing Concrete by Pumping Methods, AC1 Materials Journal,1997,7:441—464.
[40]C.Ferraris, F.deLarrard, N.Martys. Fresh Concerete Rheology:Recent Developments.Materials Science of Concrete VI,2001:215-241.
[41]Sofiane Amziane. Seting time determination of cementitious materials based on measurement of the hydraulic pressure variations[J].Cement and Concrete Research,2006(36):295-304.
[42]Fane R. Air Change in Hydraulic Concrete Due to Pumping. The Graduate School of The University of Wyoming,2002-12.
[43]JGJIT10-95混凝土泵送施工技术规程[S].
[44]Ferraris F, Gaidis J.Connection Between the Rheology of Concrete and Rheology of Cement Paste ACI Materials Journal,1992,89(4):388-393.
[45]A.C.I Committee 304, Proposed Report:Placing Concrete by Pumping Methods, AC1Materials Journal,1997:441—464.
[2]成大先.机械设计手册(第四册)[M].北京：化学工业出版社,2010
[3]徐贤良,王传礼.液压传动[M].北京：国防工业出版社,2006,252-258
[4]张平格.液压传动与控制[M].北京：冶金工业出版社,2006,18-35
[5]易小刚,李孟仁主编.混凝土输送泵基础教程[M].三一重工股份有限公司,1998：3-4.
[6]焦生杰等.工程机械机电液一体化[M].北京：人民交通出版社,2000：2-3
[7]王占林.近代液压控制[M].北京：机械工业出版社,1997
[8]陈宜通编著.混凝土机械[M].中国建材工业出版社,2002.
[9]陆明等.内燃机动力特性的一个新评价指标[J].柴油机,1999.
[10]行走机械液压元件样本[M].Bosch Rexroth公司,2007
[11]李福义.液压技术与液压伺服系统[M].哈尔滨：哈尔滨工程大学出版社,1992
[12]路甬祥.液压气动技术手册[M].北京：机械工业出版社,2002
[13]杜明义.论泵送混凝土的要求[J].吉林水电,2005,2：44-46.
[14]黄大能.新拌硷的结构和流变特征[M].北京：中国建筑工业出版社,1980.
[15]洪雷.混凝土性能及新型混凝上技术[M].大连：大连理工大学出版社,2005.
[16]孙道胜,翟红侠,廖绍峰.有压管道输送混凝土的流变学分析[J].合肥工业大学学报(自然科学版)1997,6：104-107.
[17]自木,子荫.混凝土机械发展现状及前景展望[[J].建筑机械,2003,8：3-4.
[18]赵志,赵帆.混凝土泵送施工技术[M].北京：中国建筑工业出版社,1998.
[19]张国忠.现代混凝土泵车及施工应用技术[M].北京：中国建材工业出版社,2004.
[20]张启君,张忠海,等.对混凝土泵现状与市场需求及关键技术的探讨[J].建设机械与竹理,2003 4：37-39.
[21]吴学松.国内混凝土泵车发展概况[J].建筑机械化,2004,3：9-10.
[22]王予斌,尹伟茜.国内混凝土泵现状及其使用经济分析[J].吉林水利,2003,3：36-37.
[23]周迎春.泵车发展趋势浅谈[[J].建设机械技术与管理,2000,6：14-15.
[24]颜皓.混凝上泵车发展概况与选型[J].建筑机械,1999,3.
[25]王孝敬.浅谈国产分配阀的几种形式[[J].建设机械,1998,11.
[26]S.Morinage. Pumpability of concrete and pumping pressure in pipelines. Fresh Concrete:Important Properties and Their Measurement, Proceedings of a RILEM Seminar, Leeds,1973,7:1-39.
[27]Chong Hu, Francois de Larrard. Rheology of Fresh High performance concrete[J].Cement and Concrete Research,1996,26(2).
[28]李国柱,陈伟,王军华.混凝上可泵性实验方法和评价指标[J]施工技术,2004,33(4)：41-43.
[29]万贤祀,蒋冬青,万系杰.混凝土输送泵车液压系统设计研究[J].液压与气动,2006,2：1-2.
[30]魏吉科,易明.混凝—土泵出口压力的理论探讨与分析[J].建筑机械,2000,11：37-39.
[31]姚倩.混凝上泵送压力及其确定[J].建筑机械,1994,9：29-35.
[32]Weber R. The transport of concrete by pipeline. Cement and Concrete AssociationTranslation,1968,(129).
[33]Robert. Pumping Concrete:Techniques and Applications[M].Third Edition. Elmhurst:Crepas and Associates,1997.
[34]Roger D, Phillip B. Tests to Establish Concetet PumpabilityJ] Journal A.C.I, 1955, S.
[35]C.Ferraris, F.deLarrard, N.Martys. Fresh Concerete Rheology:Recent Developments.Materials Science of Concrete VI,2001:215-241.
[36]Sofiane Amziane. Seting time determination of cementitious materials based on measurement of the hydraulic pressure variations[J].Cement and Concrete Research,2006,(36):295-304.
[37]Fane R. Air Change in Hydraulic Concrete Due to Pumping. The Graduate School of The University of Wyoming,2002,12.
[38]Ferraris F, Gaidis J.Connection Between the Rheology of Concrete and Rheology of CementPaste, ACI Materials Journal,1992,89(4):388-393.
[39]A.C.I Committee 304, Proposed Report:Placing Concrete by Pumping Methods, AC1 Materials Journal,1997,7:441—464.
[40]C.Ferraris, F.deLarrard, N.Martys. Fresh Concerete Rheology:Recent Developments.Materials Science of Concrete VI,2001:215-241.
[41]Sofiane Amziane. Seting time determination of cementitious materials based on measurement of the hydraulic pressure variations[J].Cement and Concrete Research,2006(36):295-304.
[42]Fane R. Air Change in Hydraulic Concrete Due to Pumping. The Graduate School of The University of Wyoming,2002-12.
[43]JGJIT10-95混凝土泵送施工技术规程[S].
[44]Ferraris F, Gaidis J.Connection Between the Rheology of Concrete and Rheology of Cement Paste ACI Materials Journal,1992,89(4):388-393.
[45]A.C.I Committee 304, Proposed Report:Placing Concrete by Pumping Methods, AC1Materials Journal,1997:441—464.
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |